Stainless Steel Electric Tool Gear Parts
Stainless Steel Electric Tool Gear Parts
Stainless Steel Electric Tool Gear Parts
Stainless Steel Electric Tool Gear Parts

MIM Power Tool Gear Parts

Metal Injection Molding Asia China MIM Suppliers Custom Shapes Power Tool Spare Parts

  • Type: Metal Structure Parts
  • Material:Iron Powder, Iron Powder, Composite Material
  • Item Name:Sintered iron parts
  • Surface Treatment:CNC Machining, Oil Immersion
  • Minimum order quantity: 5000PCS
  • Payment method: TT/LC
  • Supply capacity: 200000pcs/month
  • Delivery period: 15-30days
  • Regular packaging: custom made, PE bag / carton / fumigation-free tray customized / PE bag + carton + wooden pall
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Introduction of Power Tool Gear Parts

Power tool gear parts, such as gears, bearings, and clutches, are crucial components that enable these tools to function efficiently and effectively. These components are often manufactured using powder metallurgy, a process that offers high precision, strength, and low cost, making it suitable for mass production. The quality and precision of these parts directly impact a tool’s efficiency, durability, and overall performance. 

Here’s a more detailed look:
  • Critical Components:
    Gears, bearings, and clutches are essential for transmitting power and controlling the movement of power tools.
  • Powder Metallurgy:
    Many power tool gear parts are manufactured using powder metallurgy, a technique that involves pressing and heating metal powders to create dense, shaped components.
  • Benefits of Powder Metallurgy:
    This method offers advantages like high precision, low cost, and the ability to produce complex shapes, making it ideal for large-scale production.
  • Impact on Tool Performance:
    The quality of these gear parts significantly affects a tool’s overall performance, durability, and reliability.
  • Applications:
    These parts are used in a wide range of power tools, including drills, saws, grinders, and other tools.

Production cost comparision between MIM and other processes

Cost Effective Design Flexibility/ Material Variety and Integrity

Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio. Suitable for producing products of the same shape and large quantities, low production cost.

Production cost comparision between MIM processe and other processes

Auto Parts Manufacture Compare with other process

Parameter MIM CONVENTIONAL PM MACHINING INVESTMENT CASTING
Density 98% 88% 100% 98%
Tensile Strength High Low High High
Elongation High Low High High
Hardness High Low High High
Min. Wall Thickness 0.5 mm 1 mm 0.5 mm 2 mm
Complexity High Low High Medium
Surface Finish High Medium High Medium
Production Volumes High High Low Medium
Range of Materials High High High Medium-High
Cost Medium Low High Medium

Service:

1, 100% inspection before shipment.

2, Satisfied packing, carton, wooden case, pallet,or according to your requirement.

3, Samples are within 35-40 days after the receipt of the deposit. production will be finished about 25-30days after samples confirma

Production Capacity comparision of MIM and other process

Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

Production Capacity comparision of MIM and other process images

Auto Parts MIM Material

Material Composition
Low alloy steel Fe-2Ni, Fe-8Ni
Stainless steel 316L, 17-4-PH
Tool steel 42CrMo4, M2, Skd-11, C45
Carbide WC-Co(6%)
Ceramics Al203, ZrO2, SiO2
Tungsten alloy W-Ni-Fe, W-Ni-Cu, W-Cu

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