Capabilities

Capabilities

Zhuorui metal injection molding process starts with tooling design and fabricating to be followed by feedstock compounding, injection molding, debinding, sintering, and all necessary secondary operations, including heat treating, coining, grinding, sandblasting, tumbling, polishing, plating, PVD coating, laser marking, etc. In-house tooling manufacturing allows us to significantly reduce time-to-market and to respond to customer’s design changes more efficiently.

Zhuorui Manufacturing Equipment in China specializes in advanced metal injection molding (MIM) solutions, operating two state-of-the-art facilities: Dongguan, Guangdong (10,000㎡) and Bac Ninh, Vietnam (12,000㎡). Both sites are equipped with world-class continual sintering furnaces and comprehensive post-processing systems.

Key MIM manufacturing equipment includes 76 sets of MIM CIM forming machines (80–150T), ensuring precision in part shaping. For thermal processing, there are 12 MIM/CIM sintering furnaces for metals and ceramics, along with 3 MIM debinding sintering furnaces, 1 CIM debinding sintering furnace, and 9 MIM & CIM monomer debinding sintering furnaces, enabling efficient binder removal and densification. An automatic anode debinding line streamlines the debinding process for high-volume production.

Complementing these, the facilities house over 1,200 CNC machines (FANUC, Brother, Taikan), 30 stamping/shaping machines (30–250T), and post-processing equipment like 58 automatic polishing machines and 45 high-speed centrifugal surface grinders. With 15 precision injection molding machines and 28 die-casting machines, Zhuorui Nami integrates end-to-end MIM capabilities, delivering high-quality components with advanced technology and scalable production capacity.

Our quality system combined with excellent plant operations have meet and exceed customers’ demand and expiration for infrastructure. We continue to improve and perfect management procedure, which will be fruitful basis for providing the best quality and service in each field.

Zhuirui metrology laboratory is well-equipped with superior devices, like visual inspection system,3D coordinate measuring machine, scanner and special instruments for arc, surface roughness, laser particle and metallographic, etc.

1. Apability Overview

Molds design and manufacturing are one of the core technologies and competences. We believe this competence contributes the most for that we can produce high quality MIM parts in a low cost. We have sufficient capacity to handle tooling design modifications and meet customers’ urgent requirements. We are able to accomplish molds design and to make sure providing new molds for 50-80 sets of new products each month as we equip with advanced tools and experienced technicians.

2. Processing

Zhuorui has high-end precise welding molds, accessories and measure manufacturing technology. We promote fabrication speed and accuracy by investing latest equipment and technology.

Here are some processing equipment and competence:

  • (1)High speed CNC milling machine from Europe and Japan for cutting copper and graphite electrodes
  • (2)Hard mold technology for constructing mold process in a short time.
  • (3)Adopt the most accurate modern metal wire and sinking type electric spark technology.
  • (4)Mold unified processing system for fast and accurate transforming machine.
  • (5)Tool deviation prediction system for eliminating machine structure error.
  • (6)Scanning head detection device for detecting mold cavity and electrode.
  • (7)Precision grinding technology by environment controlling temperature.

3. Pre - sale technology

Zhuorui mold technology is leaded by a trained design and engineering team, and this team can make your ideas come true. Our strictly managed engineers are familiar with production, injection molds, fixture and measure instruments. We utilize 3D software, such as ProEngineer and SolidWorks. We offer one stop design services, which includes industry design, FEA, 3D process analysis, mold flow analysis, etc.
Zhuorui’s professional marketing team services in various regions and set up service agencies in Asia and North America.

Zhuorui works hard and make every effort to improve the ability of all aspects. We have already pass the ISO9001, ISO14001 IATF16949, SGS management system, which ensure that our quality control can meet customers’ needs. We will apply the practical methods that is accepted by customers to the entire company. These methods include: Six Sigma, 5S visual management and so on.
we produce millions of MIM parts for global customers every year. Our high quality rating of MIM products achieve high reputation in worldwide.

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